Bead winding line for TBR tire/TBR Bead winding line/Bead bundle machine/Tire bead bundle machine/TBR Bead winding system/ TBR Bead production line
Application
TBR Bead winding system is mainly used for the bead production with various cross-sectional shapes such as regular hexagons, left oblique hexagon, right oblique hexagon, and heptagon. Through the precise control of winder, wire pay-on device,height adjust and former expansion and collapse mechanism by the four axis servo control system to complete the production of various sections and number of turns for the bead wire. Each sectional shape can produce two types of bead, flat base and taper base. By replacing winding chucks with different diameters and base angles (former) to achieve the forming requirements of the bead.The bead diameter can vary within the range of 16 "-24.5" and the bead base angle can vary within the range of 0 °- 15 °. The parameters such as sections or number of turns can be digitally set and modified by PLC and the recipe-driven touch screen. One machine cycle is capable of producing two, three or four beads simultaneously.
ADVANTAGES
Achieve the uniform coating without exposure and warping of steel wire.
1. High automation: The entire line is controlled by PLC and driven by servo. Fully automatic operation without human intervention.
2. High quality: The diameter tolerance of coated wire can be controlled ±0.05mm. Increase online diameter measurement system with over-tolerance alarm function. Equipped with two pre-casting devices to ensure the wound wire is free of warping.
3. High efficiency: The online winding speed can be up to 260m/min.
