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Bead winding line for TBR

Bead winding line for TBR tire/TBR Bead winding line/Bead bundle machine/Tire bead bundle machine


Application

Bead winding line for TBR is used for winding TBR Tyre bead ring. Including automatic process such as steel wire let off, wire cleaning, rubber coating, diameter detection, wire storage, bead winding, bead rings pick up, etc. Bead winding line can produce hexagonal, square or other cross-sectional Bead ring, and can produce one or more bead rings at the same time; various cross-sections and number of turns can be set on the touch screen, the whole line is fully automatically controlled by PLC.


Features

Wire rubber coating is uniform without exposure.


Highlights

1. Automation: The whole line is controlled by PLC, the online speed is controllable, the temperature is adjustable, the rubber coating is evenly applied and the online visual inspection is performed.

2. High precision: Diameter tolerance of steel wire after rubber coating is ±0.05mm

3. Customization: The production efficiency of each batch, the cross-sectional shape of the bead and the number of winding is customizable.

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Product Details

Bead winding line for TBR is used to produce the bead ring in batch with one single wire for TBR tire. For the Bead winding line for TBR, the production efficiency of each batch, the cross-sectional shape of the bead and the number of winding is customizable.


Technical support

1. All PLC, frequency converters and drivers use AB/ Siemens orignial brand, including special communication cables, ensure that the whole line will be matched perfectly.

2. The lap automatic wrapping device or fully automatic bead wrapping system  can be configured according to the customer requirements.Realize the full automatic operation for bead winding and flipping.

3. The pressure sensor is set at the head of the extruder to realize the closed-loop control of pressure, for purpose of a few rubber or zero rubber returning during production.

4. The Bead winding line for TBR is equipped with a perfect safety system, and has got approval of CE and UL.


Technical parameters

ModelDLF-BWL-6DLF-BWL-4DLF-BWL-3DLF-BWL-3SDLF-BWL-2DLF-BWL-1
Applicable specification12"～18"
14"～26"
15"～32"		15"～24.5"15"～24.5"4"～12"13"～26"20"～54"
24"～60"
Applicable diameter of steel wireΦ0.89mm 
Φ0.96mm 
Φ1.2mm 
Φ1.55mm		Φ1.55mm
Φ1.65mm		Φ1.55mm
Φ1.65mm		Φ0.89mm 
Φ0.96mm 
Φ1.2mm 
Φ1.55mm		Φ1.55mm
Φ1.65mm		Φ1.55mm
Φ1.66mm
Specification of extruder for steel wire rubber coatingφ65φ65φ65φ45φ65φ45
Tolerance of coated wire thickness±0.05mm±0.05mm±0.05mm±0.05mm±0.05mm±0.05mm
Winding chuck nominal inner diameter range±3mm±3mm±3mm±9mm±3mm±5mm
Inner perimeter tolerance of bead±1±3±3±4±3±5
Inner diameter tolerance of bead±0.15±0.15±0.15±0.15±0.15±0.5
Width tolerance of bead±0.28±0.28±0.28±0.38±0.28±0.5
Height tolerance of bead±0.28±0.28±0.28±0.38±0.28±0.5
Bottom width  tolerance of bead±0.28±0.28±0.28±0.60±0.28±0.5
Roundness tolerance of bead±2㎜±2㎜±2㎜±4㎜±2㎜±2㎜
Weight tolerance of bead≤±2%≤±2%≤±2%
≤±2%≤±2%
Number of beads per circle643321


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