PCR Hexagonal Mono-Wire Bead Winding Line / Bead winding line for PCR / PCR bead winding line / Bead bundle machine for PCR / Tire bead bundle machine / PCR bead production line / PCR Bead winding system
Application
This production line is dedicated to manufacturing bead rings for PCR tires, adopting a continuous single‑wire winding process. Taking coiled bead wire as raw material, the line integrates constant tension let‑off, surface cleaning & decontamination, constant‑temperature continuous preheating, precision extrusion coating, tension storage traction, servo automatic wire arranging, and forming. All processes work in linkage for automatically beads forming.
Advantages
Uniform rubber coating, no bare‑wire exposure.
1.High Precision: Adopt closed‑loop control with online inspection. Equipped with a visualized real‑time online detection system for coated wire diameter. It supports automatic alarm and interlock shutdown once dimensions exceed tolerance.
2.Superior Quality: Fitted with a secondary pre‑bending unit to precisely control the curvature during forming, ensuring flat and well‑fitted joints of finished bead rings.
3.Full Automation: The whole machine is controlled by a PLC main system with 4‑axis servo linkage drive. Matched with automatic bead ejection and bead storage devices, it supports long‑term continuous automatic production without manual intervention.
