Fully auto apex application(&flipper) production line-1394
Fully auto apex application(&flipper) production line-1451
Fully auto apex application(&flipper) production line-1452

Fully auto apex application(&flipper) production line

Fully auto apex application(&flipper) production line/Application&flipper line


Application

It's fully integrated system for apex application and flippering on rubberized bead wire. The entire process from apex extrusion, conveying, cooling, storage, application (synchronous action of flipper let-off, application and cutting) to apexed bead collection, storage and trolley transportation is fully automatic. The system is with wide production range, uniform apex application(&flippering) performance for different bead wire size and structure.


Feature

Achieving high quality apex application(&flippering) for multi-specification bead wire through automated constant pressing force.


Highlights

1. Wide production range: Online production for 24"~52" bead wire apexing&flippering. 

2. High automation: Intelligent whole line linkage,unmanned operation.

3. Superior quality: Constant pressing force for tight application and even&flat joint, flipper overlap accuracy: ±5mm

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Product Details

Technical parameters

NameApex application&flipper production lineApex application&flipper production line
ModelDLF-BA(F)-52DLF-BA(F)-38
Equipment typeAutomatic production lineAutomatic production line
Bead section shapeHexagonal, pentagonal, square, rectangularHexagonal, square, rectangular
Adapt to the diameter of the bead after coating24"-52"8"-22.5"
22.5"-38"
Applying methodVertical applicationVertical application
Apex height (mm)25-1507-15
Apex thickness (mm)12-507-15
Flipper width (mm)25-11525
Flipper thickness (mm)0.9～1.20.9～1.2
Flipper joint width accuracy (mm)±5±2
Differential accuracy of flipper misaligned edges (mm)±5±2
Apex applying&stretching amount (Length from conveying to cutting process, mm)±2±2
Apex cutting length accuracy (mm)±2≤1.5
Apex cutting section angle(Adjustable)30°～35°25°～45°
Rubber core temperature of the applying station≤50℃40±5℃
Compound eccentricity of bead and apex (mm)±0.2±0.5
Deviation of the center position of the apex and bead application (mm)±2±2
Designed on-line conveying speed  (Max. m/min)107
Apex cooling methodFan forced cooling with industrial air conditioning and air conditioning roomTraction cooling roller circulation water cooling method

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