OTR/Giant tire bead winding system/OTR tire bead winding line/Giant tire bead winding line
Application
The equipment accommodates regular hexagonal, oblique hexagonal and other bead cross‑section profiles. The four‑axis servo system precisely controls four key mechanisms: winding, wire arranging, lifting and expanding/contraction, to steadily realize bead forming with different cross‑sections and turn counts. Equipped with PLC main control and menu‑type touch interface, it supports digital setting of process parameters and quick model changeover, offering tire enterprises a high‑precision and highly stable bead forming solution.
Advantages
Precise wire arrangement, no wire warping or wire shifting.
1.Superior Quality: Fitted with a real-time detection system for coated steel wire diameter to visualize data and trigger automatic alarms for out-of-tolerance conditions. Equipped with electrically adjustable pre-bending devices to ensure uniform fitting without warping during winding.
2.Large Wire Storage: A large-capacity wire storage unit of over 100 meters ensures steel wires pass through the coating station at a constant speed throughout the process. It significantly reduces start-stop frequency of the extruder and consistently maintains stable rubber coating quality.
3.Fully Automatic Operation: The whole line adopts PLC main control plus four-axis linked servo control system. Supported by a Z-type automatic rubber cutting and feeding device, it automatically replenishes rubber compound to the extruder and runs fully automatically without manual intervention.
