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EBR System For TBR Tire

The EBR System(Electron beam radiation system) is mainly used to irradiate carcass ply(PCR) or inner liner(TBR) to suppress deformation of semi-finished parts, ensuring the parts of finished tire are not infiltrated.

1.Quality improvement: Prevent displacement of the components, improving tire dynamics and high-speed durability.

2.Cost reduction: Thinning the transition layer or even eliminating it.

3.Energy conservation: Shortening tire curing duration.

1.Embedded equipment: Modularized design enables the equipment being embed in production line easily,small space occupied.   

2.High safety and beam stability: Leakage dose≤1μSv/h when it is 100mm away; energy and beam stability ≤±2%.

3.It has adjustable beam flow, independent structural design, and a high equipment stability.

4.Easy to operate: No need to establish a vacuum wait, it's Epi-Ready.

5.Low maintenance costs: Independent R&D.

预硫化内容图.jpg


Materials to be irradiated
Inner liner
Accelerator form
vertical type
Electron beam energy
0.45~0.5MeV adjustable
Rated electron beam current
100mA
Electron beam energy adjustable range
0.45~0.5MeV adjustable
Electron beam current adjustable range
0-100mA
Energy stability
≤±2%
Electron beam current stability
≤±2%
Energy Conversion rate
>90%
Scan width
1200mm
Scan nonuniformity
≤±5%
Vacuum degree on- load running
Better than 2.0×10-4   Pa
Max. EB current power
50kw
Way of working
Available to run continuously for 24 hours
Electron gun filament service life
6000H
Service life of titanium film
3000H
Leakage dose outside the shield
≦1µSv/h(When the distance from the device is 100mm)
Noise level
≤80db(A)
Equipment failure rate
≤1.5% (Under prescribed circumstances)
Scanner chamber cooling
Provide air cooling, water cooling supporting system
Transfer method after vulcanization
Chain network transmission
Radiation form
Single-sided radiation
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