Product Details

The DLF-BWL-SH3 production line is used for the winding and building of hexagonal or square cross-section beads.


Technical support

1. The cross-section shape and number of turns can be set on the touch screen at any time through the controller, and the entire line is automatically controlled by PLC.

2. The expansion of the winding chuck is driven by servo and can be automatically adjusted according to the set specifications.

3. Equipped with three sets of independent pre-casting devices to precast each steel wire to the required arc for the bead to be processed.

4. The winding device is equipped with four servo drive mechanisms to automatically complete the winding and equipment setting process to ensure the precise operation.

5. Machine fault self-diagnosis and the operator interface displays.


Technical parameters

Product specification model

DLF-BWL-SH3

Production bead specification

4″~14″

Bare wire diameter range

0.89-1.3mm

Max. number of steel wires in the winding width

10 strands(16mm)

Max. number of steel wires in the winding height

10 strands(16mm)

Winding head: radial expansion and contraction 

18mm(diameter)

Inclination range of bead base

Max winding speed: max rotation speed

200m/min  120rpm

Storage of steel wire

More than 12m

Max. Mooney viscosity of the compound

ML1+4100℃:75

Max. temperature of compound extrusion

100℃

Heating temperature

40~100℃ Adjustable (optional)

Max. weight of I-shaped wheel

450KG

Tension of steel wire

8KG

Production capacity

Winding 3 circles at the same time and the per shift output is more than 2,400 pieces.

Deviation of winding plate

±0.3mm

Inner diameter deviation of bead after coating

±0.15mm

Width deviation of bead after coating

±0.38mm

Height deviation of bead after coating

±0.38mm

Bead base width

±0.6mm

Ovality of bead after coating

±4mm

Inclination angle of bead base

±0.1º

Temperature control

±2℃

Allowable overlap of joints

0~10mm


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